Published Dec 14, 2017



PLUMX
Almetrics
 
Dimensions
 

Google Scholar
 
Search GoogleScholar


Judith Cavazos-Arroyo, PhD

Aurora Máynez-Guaderrama, PhD https://orcid.org/0000-0001-8174-3807

Leticia Valles-Monge, MSc

##plugins.themes.bootstrap3.article.details##

Abstract

Objective: This work assesses how the abilities developed during Kaizen events impact three variables: employees’ attitude, motivation, and impact on the work area. Materials and methods: We used a quantitative, explanatory and cross-design approach in a Mexican company where Kaizen events occur on a daily basis. As a technique of statistical analysis, we used structural equation modeling employing Partial Least Squares (PLS). Results and discussion: We found that the abilities developed during Kaizen events have a significant positive influence on the three variables studied. Additionally, we found that motivation positively influences the impact on the work area. Finally, we discovered a relationship between the employees’ attitude toward their work and their motivation. That relationship is part of the synergy that begins with the abilities developed during Kaizen events and concludes with an impact on the work area. Conclusions: The abilities developed during Kaizen events influence employees’ attitude toward their work, motivation and work area impact. Likewise, the attitude toward work affects motivation, and this variable positively affects the work area. We recommend that future studies of Kaizen environments analyze whether the employees’ attitude toward work affects the impact on the work area and whether the studied variables influence the organizations’ productivity and profitability.

Keywords

Kaizen Events, Motivation, Employee attitude towards work, Abilities, Impact on work areaEventos Kaizen, motivación, actitud de los empleados respecto a su trabajo, habilidades, impacto en el área de trabajo

References
[1] C. Pereira de Carvalho and W. L. Batista Pereira, “Kaizen: A Continuous Process of Improving Companies,” Rev. de Gest. Tecnol., vol. 3, pp. 11-19, 2015.
[2] J. P. Lendzion, “Human Resources Management in the System of Organizational KnowledgeManagement,” Procedia Manufacturing, vol. 3, pp. 674-680, 2015. doi: 10.1016/j.promfg.2015.07.303
[3] V. S. Palmer, “Inventory management Kaizen,” in Proc. 2nd Int. Work.Eng. Manage. Appl.Techno.-EMAT 2001, 2001, pp. 55-56. doi: 10.1109/EMAT.2001.991311
[4] R. R. Fullerton, F. A. Kennedy, and S. K. Widener, “Management accounting and control practicesin a lean manufacturing environment,” Account., Org. Soc., vol. 38, no. 1, pp. 50-71, Jan. 2013. doi:10.1016/j.aos.2012.10.001
[5] A. D. Pearce and D. J. Pons, “Defining Lean Change—Framing Lean Implementation in Organizational Development,” Int. J. Bus. Manage., vol. 12, no. 4, pp. 10-22, 2017. doi:10.5539/ijbm.v12n4p10
[6] J. S. Patel and G. S. Patange, “A Review on Benefits of Implementing Lean Manufacturing,” IJSRST, vol. 3, no. 2, pp. 249-252, 2017.
[7] J. de Haan, F. Naus, and M. Overboom, “Creative tension in a lean work environment: Implications for logistics firms and workers,” Int. J. Prod. Econ.,vol. 137, no. 1, pp. 157- 164, May 2012. doi: 10.1016/j.ijpe.2011.11.005
[8] S. Hartini and U. Ciptomulyono, “The Relationship between Lean and Sustainable Manufacturing on Performance: Literature Review,” Procedia Manufacturing, vol. 4, pp. 38-45, 2015. doi: 10.1016/j.promfg.2015.11.012
[9] O. P. Yadav, B. P. Nepal, M. M. Rahaman, and V. Lal, “Lean Implementation and Organizational Transformation: A Literature Review,” Eng. Manage. J., vol. 29, no. 1, pp. 2-16, 2017. doi: 10.1080/10429247.2016.1263914
[10] W. J. Glover, J. A. Farris, E. M. Van Aken, and T. L. Doolen, “Critical success factors for the sustainability of Kaizen event human resource outcomes: An empirical study,” Int. J. Prod. Econ., vol. 132, no. 2, pp. 197-213, Aug. 2011. doi: 10.1016/j.ijpe.2011.04.005
[11] U. Dombrowski, T. Mielke, and C. Engel, “Knowledge Management in Lean Production Systems,” PROCEDIA CIRP, vol. 3, pp. 436-441, 2012. doi: 10.1016/j.procir.2012.07.075
[12] J. A. Farris, “An Empirical Investigation of Kaizen Event Effectiveness: Outcomes and Critical Success Factors,” Ph.D. dissertation, Ind. Syst. Eng., Virginia Polytechnic Institute and State University, Blacksburg, Virginia, 2006. [Online]. Available: http://hdl.handle. net/10919/30278
[13] G. Alukal and A. Manos, Lean Kaizen: a simplified approach to process improvements. Milwaukee, Wisconsin, US: ASQ Quality Press, 2006.
[14] T. L. Doolen, E. M. Van Aken, J. A. Farris, J. M. Worley, and J. Huwe, “Kaizen events and organizational performance: a field study,” Int. J. Productiv. Perform. Manage., vol. 57, no. 8, pp. 637-658, 2008. doi: 10.1108/17410400810916062
[15] J. A. Farris, E. M. Van Aken, T. L. Doolen, and J. Worley, “Critical success factors for human resource outcomes in Kaizen events: An empirical study,” Int. J. Prod. Econ., vol. 117, no. 1, pp. 42-65, 2009. doi: 10.1016/j.ijpe.2008.08.051
[16] E. M. Van Aken, J. A. Farris, W. J. Glover, and G. Letens, “A framework for designing, managing, and improving Kaizen event programs,” Int. J. Prod. Perform. Manage., vol. 59, no. 7, pp. 641-667, 2010. doi: 10.1108/17410401011075648
[17] J. Mohammed, M. K. Bhatti, G. A. Jariko, and A. W. Zehri, “Importance of Human Resource Investment for Organizations and Economy: A Critical Analysis,” J. Manag. Sci., vol. 7, no. 1, pp. 127-133, 2013.
[18] J. R. Sparkes and M. Miyake, “Knowledge transfer and human resource development practices: Japanese firms in Brazil and Mexico,” Int. Bus. Rev., vol. 9, no. 5, pp. 599-612, Oct. 2000. doi: 10.1016/S0969-5931(00)00021-4
[19] A. Trostel and A. Light, “Carrier Mexico S.A. de C.V,” J. Bus. Res., vol. 50, pp. 97-110, 2000.
[20] M. F. Suárez Barraza, J. A. Miguel Dávila, and I. Castillo Arias, “La aplicacion del Kaizen en las organizaciones mexicanas. Un estudio empirico,” GCG, vol. 5, no. 1, pp. 60-74, Jan-Apr. 2011. doi: 10.3232/GCG.2011.V5.N1.04
[21] M. F. Suárez Barraza and T. Lingham, “Kaizen within Kaizen Teams: Continuous and Process Improvements in a Spanish municipality,” Asian J. on Quality, vol. 9, no. 1, pp. 1-21, 2008. doi: 10.1108/15982688200800001
[22] R. S. Jones and T. Yokoyama. (2006, Mar. 31). Upgrading Japan’s innovation system to sustain economic growth. Available: http://www.oecd-ilibrary.org/economics/upgrading-japan-sinnovation-system-to-sustain-economic-growth_365562216004
[23] S. G. Cohen and D. E. Bailey, “What makes teams work: Group effectiveness research from the shop floor to the executive suite,” J. Manage., vol. 23, no. 3, pp. 239-290, Jun. 1997. doi: 10.1016/S0149-2063(97)90034-9
[24] R. N. Cheser, “The effect of japanese Kaizen on employee motivation in U.S. manufacturing,” Int. J. Org. Anal., vol. 6, no. 3, pp. 197-217, 1998. doi: 10.1108/eb028884
[25] A. Sterling and P. Boxall, “Lean production, employee learning and workplace outcomes: a case analysis through the ability-motivation-opportunity framework,” H. R. Manage. J., vol. 23, no. 3, pp. 227-240, Jul. 2013. doi: 10.1111/1748-8583.12010
[26] A. P. Brunet and S. New, “Kaizen in Japan: an empirical study,” Int.J. Oper. Prod. Manage., vol. 23, no. 12, pp. 1426-1446, 2003. doi: 10.1108/01443570310506704
[27] J. E. Para Conesa. (2007, Sep-Oct.). Kaizen: Cuando la mejora se hace realidad. Técnica Ind.. [O2nline]. 271, pp. 30-35. Available: http://www.sgi-consulting.com/web/documentos/Kaizen.%20Cuando%20la%20mejora%20se%20hace%20realidad.pdf
[28] J. L. García Alcaraz, M. Oropesa Vento, and A. A. Maldonado Macías. Kaizen Planning, Implementing and Controlling. Manage. Ind. Eng. Series, J.P. Davim (ed.). Cham, Switzerland: Springer Int. Publishing, 2017.
[29] D. C. Martin and K. M. Bartol, “Performance Appraisal: Maintaining System Effectiveness,” Pub. Pers. Manage., vol. 27, no. 2, pp. 223-230, Jun. 1998. doi: 10.1177/009102609802700208
[30] A. M. Alzoubi, M. F. Al Qudah, I. S. Albursan, S. F. Bakhiet, and A. S. Abduljabbar, “The Effect of Creative Thinking Education in Enhancing Creative Self-Efficacy and Cognitive Motivation,” J. Edu. Develop. Psych., vol. 6, no. 1, pp. 117-130, 2016. doi: 10.5539/jedp.v6n1p117
[31] J. L. García, A. A. Maldonado, A. Alvarado, and D. G. Rivera, “Human critical success factors for Kaizen and its impacts in industrial performance,” Int. J. Adv. Manufact. Technol., vol. 70, no. 9-12, pp. 2187-2198, Nov. 2013. doi: 10.1007/s00170-013-5445-4
[32] J. L. García Alcaraz, D. J. Prieto Luevano, A. A. Maldonado Macías, J. Blanco Fernández, E. Jiménez Macías, and J. M. Moreno Jiménez, “Structural equation modeling to identify the human resource value in the JIT implementation: case maquiladora sector,” Int. J. Adv. Manufact. Technol., vol. 77, no. 5-8, pp. 1483-1497, Nov. 2014. doi: 10.1007/ s00170-014-6561-5
[33] M. Kaye and R. Anderson, “Continuous improvement: the ten essential criteria,” Int. J. Qual. Reliab. Manage., vol. 16, no. 5, pp. 485-509, 1999. doi: 10.1108/02656719910249801
[34] S. Bisgaard, “Quality management and Juran’s legacy,” Qual. Reliab. Eng. Int., vol. 23, no. 6, pp. 665-677, Oct. 2007. doi: 10.1002/qre.86
[35] R. L. Daft, The Leadership Experience, 4th ed. USA: Thomson South Western, 2008.
[36] S. Al Smadi, “Kaizen strategy and the drive for competitiveness: challenges and opportunities,” Competitiv. Rev., vol. 19, no. 3, pp. 203-211, 2009. doi: 10.1108/10595420910962070
[37] A. K. Arya and S. Choudhary, “Assessing the application of Kaizen principles in Indian small-scale industry,” Int. J. Lean Six Sigma, vol. 6, no. 4, pp. 369-396, 2015. doi: 10.1108/IJLSS-11-2014-0033
[38] J. Bessant, S. Caffyn, J. Gilbert, R. Harding, and S. Webb, “Rediscovering continuous improvement,” Technovation, vol. 14, no. 1, pp. 17-29, Feb. 1994. doi: 10.1016/0166-4972(94)90067-1
[39] G. Shang and L. S. Pheng, “Understanding the application of Kaizen methods in construction firms in China,” J. Technol. Manage. China, vol. 8, no. 1, pp. 18-33, 2013. doi: 10.1108/JTMC-03-2013-0018
[40] E. Keating, R. Oliva, N. Repenning, S. Rockart, and J. Sterman, “Overcoming the improvement paradox,” Euro. Manage. J., vol. 17, no. 2, pp. 120-134, Apr. 1999. doi: 10.1016/S0263-2373(98)00072-3
[41] M. G. Maarof and F. Mahmud, “A Review of Contributing Factors and Challenges in Implementing Kaizen in Small and Medium Enterprises,” Proced. Econ. Finan., vol. 35, pp. 522-531, 2016. doi: 10.1016/S2212-5671(16)00065-4
[42] P. Oborski, “Social-technical aspects in modern manufacturing,” Int.J. Adv. Manufact. Technol., vol. 22, no. 11-12, pp. 848-854, Dec. 2003. doi: 10.1007/s00170-003-1573-6
[43] R. Dwivedula and C. N. Bredillet, “Profiling work motivation of project workers,” Int. J. Project Manage., vol. 28, no. 2, pp. 158-165, Feb. 2010. doi: 10.1016/j.ijproman.2009.09.001
[44] R. Hernández Sampieri, C. Fernández Collado, and P. Baptista Lucio, Metodología de la investigación, 4a. ed. México: Mc Graw Hill, 2006.
[45] K. Bhatnagar, K. Srivastava, A. Singh, and S. L. Jadav, “A preliminary study to measure and develop job satisfaction scale for medical teachers,” Ind. Psych. J., vol. 20, no. 2, pp. 91-96, Jul-Dec. 2011. doi: 10.4103/0972-6748.102484
[46] H. Wold, “Partial Least Squares”, in S. Kotz and N. L. Johnson (Eds.), Encyclopedia of Statistical Sciences, vol. 6. New York: Wiley, 1985.
[47] M. Ruiz, A. Pardo, and R. San Martín, “Modelos de ecuaciones estructurales,” Papeles del psicólogo, vol. 31, no. 1, pp. 34-45, 2010. [Online]. Available: http://www.papelesdelpsicologo.es/pdf/1794.pdf
[48] J. C. Anderson and D. W. Gerbing, “Some methods for respecifying measurement models to obtain unidimensional construct measurement,” JMR, vol. 19, no. 4, pp. 453-460, Nov. 1982. doi: 10.2307/3151719
[49] R. P. Bagozzi and Y. Yi, “On the evaluation of structural equation models,” JAMS, vol. 16, no. 1, pp. 74-94, Mar. 1988. doi: 10.1007/BF02723327
[50] G. Seidel and A. Back, “Success factor validation for global ERP programmes,” presented at the 17th Euro. Conf. Info.Syst., Verona, 2009.
[51] C. Fornell and D. F. Larcker, “Evaluating Structural Equation Models with Unobservable Variables and Measurement Error,” JMR, vol. 18, no. 1, pp. 39-50, Feb. 1981. doi: 10.2307/3151312
[52] J. Henseler, C. M. Ringle, and M. Sarstedt, “A new criterion for assessing discriminant validity in variance-based structural equation modeling,” JAMS, vol. 43, no. 1, pp. 115-135, Jan. 2015. doi: 10.1007/s11747-014-0403-8
[53] W. W. Chin, “The partial Least Squares Approach of Structural Equation Modeling,” in Modern Methods for Business Research, Quantitative Method. Series, G. A. Marcoulides (ed.). Mahwah, NJ, US; London: LEA Publisher, 1998, pp. 295-233.
[54] J. Henseler, C. M. Ringle, and R. R. Sinkovics, “The use of partial least squares path modeling in international marketing,” in New Challenges to International Marketing, Book series: Advances in International Marketing, vol. 20, R. R. Sinkovics, P. N. Ghauri (eds.). Bingley, U.K.: Emerald Group, 2009.
[55] J. M. Comeche and J. Loras, “The influence of variables of attitude on collective entrepreneurship,” Int. Entrepren. Manage. J., vol. 6, no. 1, pp. 23-38, Nov. 2009. doi: 10.1007/s11365-009-0131-6
[56] P. Béndek, Beyond Lean: A Revised Framework of Leadership and Continuous Improvement. Gothenburg, Sweden: Springer, 2016.
[57] D. L. Rani and B. Asrat, “Employee Motivation Management Systems & Practices and Their Perceived Roles on Employee Performance: The Case of FDRE-Metal & Engineering Corporation (FDRE-METEC),”IJSR, vol. 5, no. 1, pp. 1254-1266, Jan. 2016. [Online]. Available: https://www.ijsr.net/archive/v5i1/NOV153074.pdf
How to Cite
Cavazos-Arroyo, J., Máynez-Guaderrama, A., & Valles-Monge, L. (2017). Kaizen events: an assessment of their impact on the socio-technical system of a Mexican company. Ingenieria Y Universidad, 22(1), 97–115. https://doi.org/10.11144/Javeriana.iyu22-1.keai
Section
Industrial and systems engineering